Automatic Constant Tension Controller with Brake Function and Tension Detection

Kechuang is a professional China quality Automatic Constant Tension Controller with Brake Function and Tension Detection supplier. This Constant Tension Controller Instrument are the core for ensuring that films, papers or cables do not undergo stretching deformation during high-speed processing. The ZXT-D series launched by Kechuang achieves millisecond-level monitoring and compensation of the tension of the roll material through the built-in high-performance single-chip microcomputer and PID closed-loop algorithm. As an advanced Constant Tension Controller, it can automatically balance the torque fluctuations caused by changes in the roll diameter and control the tension deviation within an extremely small range, which is the cornerstone for achieving high-quality printing and precise cutting.

Under complex working conditions, Kechuang Automatic Constant Tension Controller with Brake Function and Tension Detection can collect sensor signals through a high-precision A/D converter and quickly convert them into control instructions. This Automatic Constant Tension not only supports traditional magnetic powder clutch adjustment, but also can directly drive the servo motor torque, meeting the strict requirements of modern flexible material processing for Digital Precision Constant Tension Controller . Whether it is the micro-tension demand for ultra-thin films or the high-load working conditions of heavy rolls, this Constant Tension Controller Instrument can provide stable and reliable tension guarantee with its 2000-level output precision.

Core advantages

To meet the integration requirements of Industry 4.0, our Automatic Constant Tension Controller with Brake Function and Tension Detection has undergone in-depth optimization in circuit design and human-computer interaction:

● 2000 Detailed Digital Output: Compared to traditional analog controllers, the digital subdivision technology enables more precise current regulation, effectively resolving the sudden changes in tension of the material during the start-up and stop phases.

● Intelligent PID and Roll Diameter Compensation: Incorporates real-time roll diameter calculation functionality, which can be used for ultrasonic taper control. As the roll diameter decreases, the system automatically adjusts the output ratio to ensure consistency in pressure from the core to the surface.

● Industrial-grade anti-interference architecture: Utilizing an all-aluminum panel and integrated motherboard design, it is equipped with a 485 communication interface, enabling direct connection to the centralized control network of the factory area and immunity from electromagnetic interference caused by high-power frequency converters.

● Self-powered braking function: In case of emergency shutdown or power failure, the controller can activate the braking assistance to prevent material accumulation or belt breakage due to inertia, thereby safeguarding the safety of production line assets.

● Minimalist operation interface: The digital display provides real-time feedback on the set tension and the actual measurement value, making the debugging process intuitive and quantifiable.

Company strength

1. Over 14 years of experience accumulation

Since 2012, Kechuang has been specializing in the field of mechanical automation. We have accumulated profound technical expertise in tension control, position control and energy-saving control, and have served over a thousand industrial customers.

2. Precision manufacturing system

We have our own CNC processing center, which is responsible for the precision milling of the aluminum alloy casing of the controller. This ensures that not only the appearance is elegant, but also the heat dissipation performance is excellent.

3. Standard production line quality inspection

On the 5 specialized production lines of the company, each ZXT-D controller must undergo a 48-hour load-aged test and simulation interference test before leaving the factory, ensuring that the failure rate is lower than 0.1%.

4. Untroubled Delivery and Service

Leveraging the advantages of Xiamen Port and the mature logistics system, we ensure global rapid delivery. Our technical team provides one-on-one access solutions to assist you in setting the parameters of servo or magnetic powder systems.

FAQ

Q: Why do the displayed tension values fluctuate slightly?

A: This is because the system is performing real-time PID compensation. The high-precision A/D converter of ZXT-D is extremely sensitive and can detect the tension changes caused by mechanical vibrations and quickly correct them. It is recommended to check the stability of the tension detector's installation and the lubrication condition of the bearings.

Q: How much power of magnetic powder brakes can this Automatic Constant Tension Controller with Brake Function and Tension Detection be compatible with?

A: This controller supports standard DC power output and can perfectly match the mainstream magnetic powder clutches and brakes on the market. If you have a demand for extremely high torque, our technical team can configure a dedicated power amplifier for you.