High Speed Standard Slitting Machine

Product Introduction

Kechuang is a professional China quality High Speed Standard Slitting Machine manufacturer. These slitting machines are the core equipment for improving the quality of sheet materials in the packaging production field. The Industrial Standard Slitting Machine developed by KeShuang Electric Machinery integrates visual CCD correction and full communication bus control technology, aiming to solve the tension imbalance and end face errors under complex working conditions. As a Standard Slitting Machine for BOPP PVC Pet POF Film, it not only achieves efficient material slitting but also ensures the physical performance stability of the finished sheet materials through an intelligent tension management system.

Kechuang High Speed Standard Slitting Machine are designed with ergonomics in mind, balancing ease of operation with strict production standards. The core control system of the Standard Slitting Rewinding Machine consists of high-end PLC and touch screens, and supports seamless data connection with ERP production management systems and intelligent manufacturing MES systems. For special requirements of high-value materials, as a High Precision PVC Soft Film Slitting Machine, it overcomes the self-weight interference of traditional rollers through an advanced pressure compensation mode, ensuring that ultra-thin films do not undergo stretching deformation during the cutting process. It is a key tool for the packaging and printing industry to achieve cost reduction and efficiency improvement.

Technical Features

1. Intelligent Control and Visual Compensation System

Visual CCD Correction: Our High Speed Standard Slitting Machine Utilize high-resolution image sensors, it tracks the edges of materials or printing lines in real time and automatically performs remote error correction, with a deviation correction accuracy of ±0.1mm.

Full Communication Bus Control: Based on a three-motor touch screen linkage system, it effectively reduces signal interference and hardware failure rates in traditional wiring modes, and significantly improves response speed.

2. Dynamic Tension and Drive Structure

Uniaxial Air-Piston Hydraulic Lifting System for Splicing: Equipped with a system that supports large loads for rapid loading; a closed-loop constant tension system can compensate for torque based on the roll diameter.

Splicing Unit: Utilizes servo motors for independent control in conjunction with synchronous slip shafts to achieve precise tension gradient control, ensuring a neat end face during splicing.

Micro-Tension Cutting Mode: A unique membrane roller balancing mechanism can precisely control operation under extremely small tensions, suitable for various highly sensitive film materials.

3. Multiple Active Safety Guarantees

Monitoring and Alarm: The system incorporates multiple-dimensional warning mechanisms such as air pressure loss, small roll diameter during splicing, fault shutdown, and automatic shutdown upon reaching the meter mark.

Electrical Protection: Includes hardware-level protections such as overcurrent, overload, and anti-collision, in line with industrial safety standards.

Manufacturing capabilities and service standards

leveraging over 14 years of R&D and manufacturing experience, Kechuang  has established a full-chain quality control system from design to finished products:

● Hardware facilities: The company has a modern workshop covering an area of several thousand square meters, equipped with 5 specialized production lines. The core components are all processed by the factory's CNC machining centers and precision CNC lathes, ensuring the mechanical stability and concentricity of the equipment at high rotational speeds.

● Quality Assurance: Every standard cutting and rewinding machine produced must undergo a 72-hour continuous load test to ensure its reliability under extreme production loads.

● Consultative service: We offer one-on-one technical support to assist customers in optimizing the cutting parameters for different materials such as BOPP and PVC, and we also support the sharing of parameters and technical collaboration among multiple equipment.

Application fields

Our High Speed Standard Slitting Machine is specifically designed for processing various plastic film rolls.

Material types: BOPP, PVC, PET, PE, stretch film, composite film, etc.

End application: Widely used in the production of plastic packaging bags, processing of food cling film, winding of industrial stretch films, and the color printing industry of flexible packaging.

FAQ

Q: How can the cutting effect of different materials be optimized?

A: Before the High Speed Standard Slitting Machine stops running and the power is disconnected, the angle of the blade needs to be adjusted according to the thickness and toughness of the material. Ensure that the blade is parallel to the cutting table and the gap is appropriate. It is recommended to conduct a few trial cuts before large-scale production and adjust the tension parameters through the touch screen to achieve the best results.

Q: What should be done when abnormal noises occur during equipment operation?

A: The noises usually result from loose blades, worn transmission parts or lack of lubrication. Regular checks on blade fastening should be conducted, worn consumables should be replaced, and the moving parts should be lubricated regularly in accordance with the maintenance manual to ensure the service life of the equipment.