Innovative work: New automatic constant tension controller leads a new era of industrial control
Technical highlights: High precision control: This automatic constant tension controller adopts advanced tension detection technology and high-precision A/D, D/A converters, combined with high-performance microcontroller processors, to achieve tension control accuracy within ± 1N, ensuring stable tension of materials during processing and avoiding quality problems caused by tension fluctuations. Intelligent adaptive adjustment: Through the built-in PID algorithm, the controller can automatically adjust the D/A output based on the comparison between the real-time tension value detected by the sensor and the preset value, thereby adjusting the torque of the magnetic powder clutch/brake or servo motor, achieving fast and accurate tension adjustment. This feature enables the controller to flexibly respond to tension control requirements for different materials and speeds. Humanized operation interface: The controller is equipped with an optional LCD display screen in Chinese or English, allowing users to easily view and set various parameters, making the operation simple and intuitive. At the same time, it supports switching between automatic and manual modes to meet the operational needs in different scenarios. Diversified output modes: In addition to the main output DC 03A constant current output (suitable for 812 Ω load impedance), it also provides auxiliary output DC 0-5V (maximum 10mA) analog signal output, providing more possibilities for system integration and remote monitoring. Durable and sturdy: The shell is made of high-quality materials, with a good level of protection, and can adapt to various harsh industrial environments. Meanwhile, the compact structural design makes the controller more convenient to install and maintain.
Industry applications: Automatic constant tension controllers are widely used in various fields such as packaging machinery, printing machinery, textile machinery, cable manufacturing, etc., especially in high-precision tension control processes such as winding, slitting, and coating, which can significantly improve product production efficiency and quality stability. For example, in the packaging industry, it can ensure consistent tension of materials such as film and paper during the packaging process, avoiding problems such as wrinkling and breakage; In the printing industry, it can ensure that the graphics and text of printed materials are clear and the colors are uniform.
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